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 Contact us Toll Free 1 800 596 0785  or  Email us.          UTV Parts and Accessories.com - Division of Couper's Classic Cars. 314 Rt 153, West Pawlet, Vermont 05775
700 Engine Components 500 Engine Components


 
500/700 UTV Maintenance Manual -- $35.00 with Free Shipping

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500/700 UTV Maintenance Manual on CD in PDF form.

 Service Manual for 700cc and 500cc UTV contains service and maintenance info, torque setting and wiring diagram etc. Also contains parts diagrams. Over 350 Pages

 Required Free Adobe PDF Reader

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500/700 ELECTRICAL SYSTEM Back To Top Of Page

STARTER

STATER AND FLYWHEEL

DASH GUAGE


HEADLIGHT ASSY

REAR TAIL LIGHTS

ELETRICAL COMPONENT
 


   
500 and 700 STARTER  
STARTER AND STARTER CLUTCH
No. Old Part No. New Part No. PART NAME Q'ty Price Add To Cart 
1 31220-F39-0000 31220-004-0000 PAIR GEARWHEEL 1    
2 31230-F39-0000 31210-004-0000 PAIR GEARWHEEL SHAFT 1    
3 31250-F39-0000 31261-004-0000 BEARING KBK121618 1    
4 31240-F39-0000 31240-004-0000 GEAR WITH PLATE TYPE 1    
5 90615-F39-0000 90633-002-0000 WASHER 25.3391 1    
6 31100-F11-0000 31250-002-0001 Sprag Clutch 1 $59.99 Add to Cart
7 70.1-8-16 93432-0801-6060 BOLT M816 3    
8 31200-F39-0000 31200-004D-0000 UTV STARTER MOTOR ASSY 1 $75.99 

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Related Parts (Not Pictured)
37700-055-0000 STARTER RELAY 1 $32.99

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500 and 700 STATER  
STATOR AND FLYWHEEL
No. Old Part No. New Part No. PART NAME Q'ty Price Add To Cart 
1 31100-F39-0000 31120-004-0000 STATOR ASSY 1 $75.99

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2 31101-F39-0000 31130-004-0000 FLYWHEEL ASSY 1 $59.99 Add to Cart
3 9074.5-6-30 93475-0603-0060 cross recessed pan head assy screw  M630 3    
4 70.1-5-12 93432-0501-2060 BOLT M512 2    
Related Parts (Not Pictured)
32100-055-0000 Voltage Regulator  $32.99 

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500 and 700 DASH GUAGE  
DASH GUAGE
No. Old Part No. New Part No. Part Name QTY Price Add To Cart 
1 36120-055C-0000 36100-115H-0000 Meter Assembly/Dash Cluster Old Style 1 $129.99 

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    36100-115-0100 Meter Assembly/Dash Cluster New Style 1 $139.99 Add to Cart
2 6177-6-00 B22-M6-27 Hex flange nut M6 3    
3 96-6-00 B03-6.4-B7 Washerφ6.4φ181.6 3    
500 and 700 FRONT HEADLIGHTS (DUAL UNIT)  
 
FRONT HEADLIGHTS (DUAL UNIT)
No. Old Part No. New Part No. Part Name QTY Price Add To Cart 
1 35121-055-0000 35182-115-0000  Front right headlight cover 1    
2 35111-055-0000 35162-115-0000  Front left headlight cover 1    
3 35118-055-0000 35164-115-0000  Front headlight cable 2    
4 35120-055-0000 35180-115-0100  Front headlight, right 1    
5 35114-055-0000 35163-115-0000  Front headlight bulb (12V 35W) 2    
6 35113-055-0000 35171-115-0000  Position light bulb (12V 5W) 2    
7   35312-115-0000  Front turn signal bulb  (12V 10W) 2    
8   B18-ST3.59.5C-W2 Cross recessed plate head tapping screwsST3.59.5 10    
9 35110-055-0000 35160-115-0100    1    
10   35140-115-0000  Adjusted hoop set 2    
11   35140-115-0100  Adjusted hoop set 2    
12   35168-115-0000  Light cover, left 1    
13   35181-115-0000  Light cover, right 1    
 
500 and 700 FRONT HEADLIGHTS (SINGLE UNIT)  
FRONT HEADLIGHTS (SINGLE UNIT)
No. Old Part No. New Part No. Part Name QTY Price Add To Cart 
1 35111-055-0200 35162-115C-0000  Front left  headlight cover   2    
2 35116-055-0300 35311-115C-0000  Front left turning light cover   1    
3 35126-055-0300 35441-115C-0000  Front turn light cover  1    
4 35113-055-0000 35312-115C-0000  Front turn signal bulb  (12V 10W) 2    
5   B18-ST4.213C-W7 Cross recessed plate head tapping screws ST4.213 6    
6 35113-055-0000 35171-115C-0000  Position light bulb (12V 5W) 2    
7 35111-055-0200 35168-115C-0000  Light cover, left 2    
8 35116-055-0300 35315-115C-0000  Light cover, left 2    
9   35140-115-0000  Adjusted hoop set 2    
10 35110-055-0000 35163-115C-0000  Front headlight bulb (12V 35W) 2    
11 35125-055-0000 35313-115C-0000  Front turn signal cable 2    
12 35118-055-0100 35164-115C-0000  Front headlight cable 2    
13 35110-055-0000 35160-115C-0100  Front headlight assy   2    
14 35131-055-0200 35310-115C-0100  Front left turning light 1    
15 35132-055-0200 35340-115C-0100  Front right turn light 1    
 
500 and 700 FRONT HEADLIGHTS (WITH SQUARE SIDELIGHT UNIT)  
FRONT HEADLIGHTS (WITH SQUARE SIDELIGHT UNIT)
No. Old Part No. New Part No. Part Name QTY Price Add To Cart 
1 35121-055-0300 35182-115D-0000  Front right headlight cover 1    
2 35111-055-0300 35162-115D-0000  Front left headlight cover  1    
3 35118-055-0000 35164-115D-0000  Cable, front headlight 2    
4   B26-M4-26 Square nuts--product grade C M4 6    
5 35120-055-0300 35180-115D-0100  Right headlight assy  1    
6   35185-115-0000  Bolt for assembling the front head light 6    
7 35113-055-0000 35312-115D-0000  Front turn signal bulb  (12V 10W) 2    
8 35114-055-0000 35163-115D-0000  Front headlight bulb (12V 35W) 2    
9 35110-055-0300 35160-115D-0100  Left headlight assy   1    
10   B27-6-BA Locked gasketφ6 6    
11   90781-115-0000  Ribbon for pin 4    
12   B18-ST3.513C-W2 Cross recessed plate head tapping screws ST3.513 12    
13   35168-115-0000  Light cover, left 1    
14   35181-115-0000  Light cover, right 1    
 
500 and 700 ROUND REAR TAIL LIGHTS  
ROUND REAR LIGHT
No. Old Part No. New Part No. Part Name QTY    
1 35204-055-0000 35202-115-0000  Light cover, tail light  2    
2 35202-055-0000 35203-115-0000  Bulb (12V 21W) 2    
3   90666-115-0000  Bushφ5φ8-5 1    
4 845-3.9-16 B18-ST3.913C-W7 Cross recessed plate head tapping screws ST3.913 6    
5 35200-055-0000 35250-115-0000 Taillight comp 2    
500 and 700 SQUARE REAR TAIL LIGHTS  
 
SQUARE REAR TAIL LIGHTS
No. Old Part No. New Part No. Part Name QTY Price Add To Cart 
1   35202-115-0100  Light cover, tail light 2    
2 84230-055-0001 73334-115-0100 Left side board assy 1    
3 35200-055-0100 35412-115-0000  Light cover, tail light 2    
4 35200-055-0100 35254-115-0100  Rear brake light bulb (12V 21W) 2    
5 35200-055-0100 35230-115-0100  Rear taillight cable 2    
6 35200-055-0100 35420-115-0100  Rear turning light cable 2    
7 35200-055-0100 B18-ST3.913C-W7 Cross plate head tapping screw ST3.913 12    
8 35200-055-0100 54635-115-0000  Fix board, rear taillight assy 2    
9 35200-055-0100 35250-115-0100  Rear taillight assy 2    
10 35200-055-0100 35410-115-0100  Rear turning light assy 2    
11 35200-055-0100 35413-115-0100  Bulb (L)  12V 21W 2    
12 84330-055-0001 73335-115-0100  Right side board assy, carrier 1    
 
500 and 700 ELETRICAL COMPONENTS  
 
 ELETRICAL COMPONENTS 1
No. Old Part No. New Part No. Part Name QTY Price Add To Cart 
1 33500-178-0000 39200-115H-0000 EFI ECU Controller assy 1
2 37550-055-0000 37120-115-0000  2WD/ 4WD switch 1 $29.99 Add to Cart
3 16674-6-16 B05-M616-57 Hexagon flange bolt M616 2    
4 32100-055-0000 32100-115-0000  Voltage regulator 1 $32.99 Add to Cart
5 16674-6-20 B05-M620-57 Hexagon flange bolt M620 3    
6 32200-055-0000 3221A-115-0000  Battery 1    
7 83727-055-0001 32232-115-0000  Battery box 1    
8 83719-055-0000 32233-115-0000  Battery Cover 1 $14.00 Add to Cart
9 32206-055-0000 51301-115-0000  Battery cushion 5    
10 37920-055-0000 37750-107-0000  Auxiliary relay

Relay 5 Terminal

3 $12.99 Add to Cart
11 32211-055-0000 94052-115-0000 Rubber latch   1    
12 90134-055-0000 90213-115-0000 Wing bolt M620 4    
13 6184-6-00 B22-M6-27 Hexagon flange nut M6 5    
14 37602-055-0000 95041-103-0000 Tension spring   1    
15 34102-055-0000 37713-115-0000  Positive cable, battery 1    
16 34106-055-0000 34160-115-0000  Negative cable, battery 1    
17   32237-115-0000  Bolt M616, battery 2    
18   32239-115-0000  Nut, battery 2    
19 37700-055-0000 37710-115-0000  Starting relay 1 $32.99 Add to Cart
20 32552-055-0000 37714-115-0000  Fuse 30A 2    
21 37717-115-0000  Starter relay 1 $32.99

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22   90527-104-0000 Cross big plate head screw M516 2    
23   B08-M6-22 Hexagon nut M6 2    
24 32901-055-0000 32310-107-0000  Auxiliary DC plug assy 1    
25   B22-M5-27 Hexagon flange nut M5 2    
26   B01-6-B7 Spring washer-6 1    
27   37715-115-0000  Washerφ6.3φ121 2    
28 32543-055-0000 36551-115-0000  Fuse 5A 2    
29 37910-058-0000 37760-107-0000  Breaker assy

Relay 4 Terminal

1 $9.99

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30 37600-055-0000 37630-107-0000  Lamp switch, rear brake 1    
31 32542-055-0000 36552-115-0000  Fuse 10A 5    
32 32544-055-0000 36553-115-0000  Fuse 15A 1    
33 36511-055-0000 36340-115-0000  Connecting cable, sensor  1    
34 37913-058-0000 94014-115-0000 Rubber cover, breaker 1    
35 37922-058-0000 37741-107-0000  Auxiliary relay cover 3    
36 37924-058-0000 94013-107-0000 Rubber cover, auxiliary relay 3    
37 96-6-00 B03-6.4-B7 Washerφ6.4φ181.6 4    
38 93-6-00 37716-115-0000  Spring washer-6 4    
39   32238-115-0000  Washerφ6.5φ11.51 2    
40   B30-M6-22 Hexagon nut M6 2    
41   37700-107F-0000 Relay assy 1    
42 34120-055C-0000 34100-115H-0100 Main loom Carb Model 1 $159.99 Add to Cart
43 34110-055C-0000 34200-115H-0000  Main Loom EFI Model 1 $159.99 Add to Cart
 
 
Electrical components 2
No. Old Part No. New Part No. Part Name QTY Price Add To Cart 
1 33200-055-0000/500 33200-115-0000  Carb Model CDI 500cc 1 $90.00 Add to Cart
1 33200-055-0000/700 Carb Model CDI 700cc 1 $90.00 Add to Cart
1

RCPCDI

Performance 500/700 CDI for Carb Models 1 $134.99 Add to Cart
2 16674-6-20 B05-M620-57 Hexagon flange bolt M620 2    
3 6184-6-00 B22-M6-27 Hexagon flange nut M6 2    
4   34100-115-0000 Main cables 1    
    34100-115-0100 Main cables 1    
    34100-115H-0000 Main cables 1    
    34100-115H-0200 Main cables 1    
    34100-115H-0300 Main cables 1    
5   37524-115-0000  Plastic hexagon flange nut M22 1    
6   37525-115-0000  Light switch body 1    
7 37540-055-0000 37520-115-0000  Light switch assy 1    
8 37200-055-0000 37200-115-0000   Dash Ignition switch  1 $32.99

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8a 37200-055-0001 37200-115-0100  Steering Column Ignition switch 1 $32.99

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9   37209-115-0000  Lockset nut 1    
10   33130-115-0000  Connecting cable, ignition coil 1    
11 33100-055-0000 33100-115-0000   Carb Model Ignition coil  1 $39.99

 

    376800022 EFI Model Ignition coil  1    
376700006 EFI Spark Plug Wire 1
12 16674-6-16 B05-M616-57 Hexagon flange bolt M616 2    
 
500 and 700 Electrical parts - Horns, Lic Light and Reflectors  


Electrical parts - Horns, Lic Light and Reflectors (Rear)
No. Old Part No. New Part No. Part Name QTY Price Add To Cart 
1 16674-6-16 B05-M616-57 Hexagon flange bolt M616 2    
2 35205-055-0000 35280-115-0000 Rear license light 1    
3 6177-5-00 B22-M5-27 Hex flange nut M5 5    
4 16674-6-12 B05-M612-57 Hexagon flange bolt M612 8    
5 34510-055-0000 34500-115-0000 Horn assy 2    
6 54211-055-0000 54237-115-0000  License plate bracket 1    
7 6177-6-00 B22-M6-27 Hexagon flange nut M6 4    
8   34810-115-0100  Front reflector assy 2    
9   54623-115-0000  Reflector fix seat 2    
10   72310-103-0000 Hitch bar 1    
11   72301-115-0000  Connector  1    
    72302-115-0000  Connector   1    
    72303-115-0000  Connector   1    
    72308-115-0000 Connector   1    
12   32810-115-0000 Jack assy 1    
13   54618-115-0000 Fix board, jack assy 1    
14 818-5-30 B19-M530-27 Screw M530 3    
17   94044-115-0000 style rubber ring   1    
Reflectors (FRONT)
13   34810-115-0000  Front reflector assy 2    
14 6177-6-00 B22-M6-27 Hexagon flange nut M6 2    
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